Battery Shortage Causing Toyota Hybrid Delays

Toyota HybridLast month, gas prices began to top $4 per gallon in many metro areas. This proved to be the “magic number” or “tipping point” that experts had long debated – the point at which consumers were no longer willing to keep paying the price. While prices of $3 and even $3.75 per gallon drew grumbles, consumers did not take significant action. At $4 per gallon, however, people became motivated. Legions of drivers began to trade in their gas-guzzling luxury cars and SUVs in favor of fuel efficient hybrid vehicles.

There was only one slight problem. For years, hybrid vehicles had been a somewhat specialized niche market. Middle America had not been willing to accept drastic changes to their vehicles. Therefore, production was a great deal lower on hybrids than on other vehicles.

When the hybrid revolution began, demand quickly outstripped supply. Dealers were simply unable to keep the cars on their lots. Many customers found themselves wait listed, waiting as long as six weeks for their new hybrids to come in.

Therefore, many were surprised when May’s sales figures were released. In May 2008, only 15,000 Toyota Prius units were sold. In May 2007, Toyota sold 24,000 Prius units. How was this possible?

As it turns out, in 2007 hybrids were still a relatively niche vehicle. Toyota ran a series of incentive programs to increase sales, and those efforts were successful. However, in 2008 demand was up all year. By the time of the May 2008 sales spike, Toyota was nearly out of hybrid batteries. Despite selling only 15,000 units, the company ended the month with less than a day’s supply of batteries left over.

Toyota is working on several new battery plants, which will dramatically increase output. In the meantime, however, if you are in the market for a Prius or other hybrid vehicle, you may need to wait in line.

Toyota to Build Three New Battery Plants

Toyota Hybrid Hybrid vehicles are suddenly are in massive demand. Steadily growing in popularity since their introduction in the United States in 2000, the vehicles’ demand has soared this month in the wake of steadily escalating gas prices. Now at approximately $4 per gallon in many areas, and well over that price in a few places, gas has finally become a major concern.

Hybrids have become so popular that many dealerships simply cannot keep them in stock. Waiting lists that exceed one month in duration are not at all uncommon. To keep wait times down and attempt to meet customer needs, Toyota recently announced plans to build three new plants solely dedicated to the creation of batteries.

RedOrbit reports that the new plants will cost approximately $673.1 million to construct. Toyota’s goal is to produce one million units per year by 2011. Both lithium ion and nickel metal hydride batteries will be produced.

Current plans call for the lithium ion plant to be located southwest of Tokyo, in the town of Shizuoka. This plant will focus exclusively on next-generation lithium ion batteries, which may eventually usurp nickel metal hydride as the hybrid battery of choice. The plant is expected to begin production in 2010.

The nickel metal hydride facility will begin production in 2011. The plant will be located in northwestern Japan, and is expected to produce 300,000 units per year.

So what does this mean for consumers? Increasing hybrid battery production is great news, as it will allow the company to produce more vehicles in response to what is expected to be a long-term increase in demand. For now, however, you will need to be prepared to wait a few weeks for your new hybrid vehicle . With the cost of gas escalating at an unprecedented rate, however, your wait will be well worth the trouble.

Worried About Hybrid Batteries Appears to Be Unfounded

Toyota Camry Hybrid Hybrid vehicles first appeared in Japan in 1997 and in the United States in 2000. Yet despite a decade of history, many consumers see hybrids as new and untested technology. Although gas prices have now topped $4 per gallon in many areas, some car buyers are still reluctant to make the switch. One of the biggest fears seems to be concern over the price of replacing hybrid batteries. However, this concern appears to be unfounded due to the proven life of a hybrid battery.

Hybrid Maintenance
Hybrid vehicles employ a variety of advanced technologies including dual gasoline and electric engines, regenerative braking and kinetic energy. Although the systems are advanced, they are extremely reliable. In fact, a survey of Consumer Reports readers led the Toyota Prius and Toyota Camry Hybrid to rank among the top five reliable family cars. Maintenance generally consists of little more than the changing of oil and air filters.

Hybrid Batteries
Unlike traditional car batteries, which must be replaced approximately every four years, the nickel hydride batteries that power hybrid vehicles are designed to last. An 8 year/100,000 mile warranty is standard on hybrid batteries. California and some other states require by law a 10 year/150,000 mile warranty. Unlike most car warranties, hybrid battery warranties follow the car, meaning that they are fully transferable to a new owner.

If your hybrid batteries do become faulty after the warranty expires, you may still need only a minor repair. Hybrid batteries consist of a series of cells. Most often, it is a single cell, rather than the whole battery, that needs to be repaired.

If you would like to learn more about hybrid vehicles , we invite you to stop by our friendly local Toyota dealership in Milford, PA. We would be happy to answer any questions you may have.

Hybrid Batteries – What You Should Know

Toyota HybridThis week we have been discussing the details of how a hybrid works. We have talked about the similarities and differences among hybrids, gas-powered vehicles and electric vehicles. We have given you a basic explanation of the hybrid system and the design features that maximize fuel economy while minimizing environmental impact. Today, we will give you some basic information on hybrid batteries.

What Kind of Batteries Do Hybrids Use?
Hybrid vehicles actually have two batteries – the traditional 12 volt battery that is found in every car, and a battery bank of low voltage cells connected in serial to create a high voltage that can power the car. The 12 volt battery is used to power the lights, stereo and so on. It is located in the engine compartment.

The battery bank uses environmentally friendly NiMH, or nickel metal hydride. The batteries are stored in a tightly controlled hold within the vehicle chassis, where optimum temperature and protection can be maintained.

Are the Batteries Expensive to Replace?
Hybrid vehicle batteries are designed to last for the full lifetime of the car. Toyota and other manufacturers offer up to ten year/100,000 mile warranties on the batteries, which often last a lot longer. In the event that your batteries did need replacing and were no longer under warranty, they would cost a few thousand dollars. However, the likelihood of this is rare.

What About Battery Disposal?
Since the batteries are based on environmentally sound nickel metal hydride, they can be easily recycled without risk of harm to the environment. Toyota pays $200 to anyone who presents a hybrid battery for recycling.

The Bottom Line
Hybrid vehicles utilize a bank of nickel metal hydride batteries in tandem with a gasoline engine to power the cars. The batteries are designed to be both safe and long-lasting, usually lasting the full length of the vehicle’s life. If you would like to learn more about hybrid vehicles, we invite you to visit our friendly Toyota dealers in Pennsylvania.